China mattress production line

How to Build a digital intelligent manufacturing workshop for mattresses BY Mattress Production line, through central data analysis, can help enterprises reduce energy consumption, improve production efficiency, improve product quality, and improve enterprise information management efficiency.

This mattress production line solution is made of high-quality stainless steel and has a service life of more than 10 years. It can realize the functions of automatic feeding, manual automatic mattress compound, manual detection and automatic packaging in the production process of multi-layer mattresses of different thicknesses. A set of assembly line a day (10H) can achieve 700 mattress processing work, greatly saving labor costs.

Idea cost
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Production efficiency: A mattress can be assembled in 50 seconds
General department saves manpower: 12 people
Investment return period: 1-2 years
Budget cost: 1.8 to 2.6 million yuan for robot mattress composite system
Máquina de coser (four side seal) 500,000-600,000 / set
Bag spring machine 80-160/ set
Roller conveyor line 600,000-700,000
Mattress edge machine 500,000-900,000
Packaging machine 550-650,000
Global area (including sewing machine, spring machine) : about 2300m²

Process introduction

Automatic conveyance of pocket springs
AGV delivery of fabric in place
Automatic bonding of fabric layers
Automatic adhesive spraying (PUR or hot melt adhesive)
Robot precision alignment and attachment of top fabric
Compression and flipping
Secondary adhesive spraying (PUR or hot melt adhesive)
Robot precision alignment and attachment of bottom fabric
Put edge band manually
5 sets tape edge machine
Al- based fully automated inspection
Compression and rolling packaging
Automatic stacking machine
AGV automated warehouse entry

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